What is the Intruder VS 700 gear selection problem?

What is the Intruder VS 700 gear selection problem?

Motorcycles have always been a popular means of transportation and recreation, providing riders with a sense of freedom and adventure. The Suzuki Intruder VS 700 is one such motorcycle that gained popularity in the late 1980s. However, despite its merits, the Intruder VS 700 faced a notorious gear selection problem that plagued many owners.

The gear selection problem refers to the difficulty in shifting gears smoothly, often accompanied by a clicking or grinding noise. Riders experienced resistance and sometimes even complete inability to engage or disengage gears, leading to frustration and potential safety hazards.

The root cause of this gear selection problem in the Intruder VS 700 lies in its transmission system. The transmission, responsible for transferring power from the engine to the wheels, consists of multiple gears arranged in a specific pattern. These gears must mesh perfectly with each other to enable smooth gear changes.

One of the main reasons behind the gear selection problem is the design flaw in the transmission system. The gears, particularly the shift forks, are prone to premature wear and tear, resulting in misalignment or insufficient engagement. This wear can be attributed to various factors, including the quality of materials used, inadequate lubrication, and high-stress usage.

Another contributing factor to the gear selection problem is the lack of proper maintenance and care by owners. Regular transmission oil changes, periodic adjustment of clutch and shift linkage, and inspection of gears are crucial in preventing premature wear and resolving potential issues before they worsen.

Fortunately, there are solutions available to address the gear selection problem in the Intruder VS 700. One of the effective remedies is to replace the worn-out shift forks and, if necessary, other damaged transmission components. Upgrading these parts with more durable aftermarket alternatives can provide a long-lasting fix.

Moreover, proper lubrication of the transmission system with high-quality oil suitable for motorcycles is essential. Regular oil changes at recommended intervals help maintain the smooth operation of gears and reduce the risk of premature wear. Additionally, proper clutch adjustment and periodic inspection of the shift linkage ensure optimal functioning of the gear selection mechanism.

It is worth mentioning that Suzuki acknowledged the gear selection problem in the Intruder VS 700 and made improvements in later models. These modifications included strengthened shift forks and revised transmission components to enhance durability and minimize gear engagement issues.

In conclusion, the Intruder VS 700 gear selection problem is a well-known issue that affected many owners of this motorcycle. The problem is attributed to design flaws in the transmission system, including premature wear of gears and shift forks. Regular maintenance, timely replacements, and proper lubrication are key to resolving this issue and ensuring smooth gear changes for a more enjoyable riding experience.