Suzuki Intruder VS 700 gear change problem?

Suzuki Intruder VS 700 Gear Change Problem: Troubleshooting and Solutions

If you are a proud owner of a Suzuki Intruder VS 700 motorcycle, you may have encountered issues with the gear shifting mechanism. Proper gear engagement is vital for smooth and efficient riding experiences. In this article, we will explore some common gear change problems that Intruder VS 700 riders face and provide potential solutions for each one. By addressing these issues, you can restore the joy and functionality of your beloved motorcycle.

Issue 1: Difficulty Shifting Gears

One of the most prevalent gear change problems experienced by Intruder VS 700 owners is difficulty in shifting gears. This issue can manifest in the form of a stiff or unresponsive gearshift lever, making it challenging to change gears smoothly. If you encounter this problem, the following solutions may help:

1. Check the clutch cable: A loose or improperly adjusted clutch cable can hinder gear changes. Ensure that the clutch cable is adjusted to the proper tension and examine it for any signs of wear or damage.
2. Inspect the gearshift linkage: The gearshift linkage, located near the engine, can accumulate dirt, grime, or rust over time, causing stiffness while shifting. Clean and lubricate the linkage to minimize resistance and ensure smooth gear changes.
3. Verify the clutch lever play: The clutch lever on the handlebar should have a slight play before it engages the clutch. If there is no play or it is too minimal, adjust the clutch lever free play to the manufacturer's recommended specifications.

Issue 2: Gear Slipping or Popping Out

Another gear change problem faced by Intruder VS 700 riders is gear slipping or popping out of gear unexpectedly. This issue hampers control, efficiency, and overall riding experience. Consider the following solutions to address this problem:

1. Check the clutch adjustment: Incorrect clutch adjustment can cause gears to slip or pop out. Ensure that the clutch cable is adjusted properly and that there is enough tension in the clutch plates for optimal gear engagement.
2. Examine the gearshift mechanism: A faulty gearshift mechanism, such as bent shift forks or worn shift dogs, can lead to gear slipping. Inspect the gearshift mechanism for any signs of damage and replace any worn or damaged components as necessary.
3. Confirm oil levels and quality: Insufficient or contaminated transmission oil can negatively affect gear engagement. Check the transmission oil levels and quality, adhering to the manufacturer's recommendations. Replace the oil if necessary and ensure it is the appropriate oil grade for your motorcycle.

Issue 3: Unusual Noises During Gear Changes

Unusual noises, such as grinding, clunking, or whining sounds, during gear changes can be indicative of underlying gear change problems in your Intruder VS 700. The following solutions may help alleviate these noise-related issues:

1. Inspect the gearshift linkage: As mentioned earlier, a dirty or poorly lubricated gearshift linkage can create noise during gear changes. Clean the linkage thoroughly and apply a suitable lubricant to reduce friction and eliminate unwanted noise.
2. Check for worn gears or worn clutch components: Over time, gears and clutch components can wear out, leading to noisy gear changes. Examine the gears and clutch components for any signs of wear, scoring, or damage. Replace any worn-out components to ensure optimal gear engagement and noise reduction.

By troubleshooting and rectifying these common gear change problems in your Suzuki Intruder VS 700, you can restore the smoothness, reliability, and joy of riding your motorcycle. If the issues persist or if you are unsure about performing any repairs or adjustments, consult a reputable mechanic or Suzuki dealership for professional assistance. Happy riding!