How to remove air bubbles in the BCS Volcan's hydraulic system?

How to Remove Air Bubbles in the BCS Volcan's Hydraulic System

The BCS Volcan is a reliable hydraulic system used in various industries. Over time, air bubbles may find their way into the system, causing potential issues such as decreased performance and malfunctions. It is essential to remove these air bubbles to ensure optimal functioning and longevity of the hydraulic system.

Why are air bubbles a concern in hydraulic systems?

Air bubbles in the hydraulic system can lead to reduced efficiency due to the compressibility of air compared to hydraulic fluid. The presence of air can create a spongy feel in the system, resulting in poor response and the potential for diminished power transmission. Furthermore, air bubbles can cause cavitation, which can damage critical components of the system if left unaddressed.

Methods to remove air bubbles from the BCS Volcan's hydraulic system:

• Purging Method

  The purging method involves releasing the air bubbles trapped within the hydraulic system. Follow these steps:

  1. Start by ensuring the hydraulic system is properly pressurized and in a safe operating state.
  2. Identify the highest point in the system, usually an air vent or bleeder valve.
  3. Open the air vent/bleeder valve carefully while monitoring the system pressure.
  4. Allow the hydraulic fluid to flow through the vent until all air bubbles are expelled.
  5. Close the air vent/bleeder valve once all air bubbles have been removed.
  6. Monitor the system to ensure optimal performance.

• Flushing Method

  The flushing method involves replacing the hydraulic fluid along with the air bubbles. This method is typically used when multiple components of the hydraulic system are affected. Here's how to proceed:

  1. Disable the hydraulic system and relieve any built-up pressure.
  2. Drain the entire hydraulic system, ensuring all fluid is removed.
  3. Clean the reservoir to eliminate any contaminants.
  4. Refill the system with fresh hydraulic fluid, ensuring it is the correct type and grade for the BCS Volcan.
  5. Remember to follow the manufacturer's guidelines for the appropriate fluid volume.
  6. Bleed the system to remove air bubbles:
  • Find the air vent/bleeder valve at the highest point in the system.
  • Open the air vent/bleeder valve cautiously while observing the system pressure.
  • Allow fluid to flow until all air bubbles are expelled.
  • Finally, close the air vent/bleeder valve.
  7. Restart the hydraulic system and monitor for optimal performance.

• Professional Servicing

  If purging or flushing methods do not resolve the air bubble issue, it is recommended to seek professional servicing. Hydraulic specialists have specialized tools and expertise to diagnose and address complex hydraulic system problems effectively. They can identify the root cause of the air bubble issue and utilize appropriate techniques to remove the air bubbles completely.

In conclusion, removing air bubbles from the BCS Volcan's hydraulic system is crucial for maintaining optimal performance. By following the purging or flushing methods outlined above, you can effectively eliminate air bubbles and ensure the smooth operation of your hydraulic system. However, for more complex issues, it is wise to consult professional hydraulic servicing experts to identify and solve the problem efficiently.