How to fix gear shifting troubles on Intruder VS 700?

Question

How to fix gear shifting troubles on Intruder VS 700?

Having gear shifting issues with your Intruder VS 700? Find out how to fix them with our helpful guide. Get your bike back on track!

Subject: Suzuki - Sub Subject: Gear shifting trouble on Intruder VS 700
Date: 1/3/2024 Status: SOLVED
2 answered / 1 voted, viewed icon

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score 345 · Accepted Answer

How to Fix Gear Shifting Troubles on Intruder VS 700?

Experiencing gear shifting troubles on your Suzuki Intruder VS 700 can be frustrating, but with some troubleshooting and necessary adjustments, you can get your bike back on track. Gear shifting issues typically arise due to various factors such as incorrect clutch adjustment, worn out transmission components, or even problems with the gearshift mechanism.

Here are some steps to help you solve gear shifting troubles on your Intruder VS 700:

Step 1: Checking Clutch Adjustment

Start by inspecting the clutch cable for any signs of fraying, kinks, or damage. Ensure that the clutch cable is properly lubricated and doesn't have any tight spots. If the clutch cable is in good condition, you may need to adjust the clutch lever free play. Refer to your Intruder VS 700 service manual for specific instructions on clutch adjustment.

Step 2: Inspecting Transmission Components

Next, examine the transmission components, including the gears, shift forks, and shift drum. Look for any signs of wear, damage, or bent shift forks. Ensure that the shift drum rotates freely and smoothly. If you notice any issues, it is advisable to seek the assistance of a professional mechanic or Suzuki dealership to replace or repair the damaged parts.

Step 3: Adjusting Gear Shift Mechanism

If the transmission components appear to be in good condition, it's time to check the gear shift mechanism. Start by inspecting the gear linkage for any loose or worn-out parts. Tighten any loose bolts or replace any damaged parts as necessary. Lubricate the gear linkage and pivot points with a suitable motorcycle lubricant.

Step 4: Ensuring Proper Oil Level

It's crucial to ensure that the transmission oil level is correct. Low or dirty transmission oil can impact gear shifting performance. Refer to your owner's manual for the recommended transmission oil type and level. If necessary, drain the old oil and replace it with the appropriate amount of fresh oil.

Step 5: Check for Clutch Slippage

If you have followed the previous steps and the gear shifting troubles still persist, it might indicate clutch slippage. Clutch slippage occurs when the clutch plates do not engage properly, making it difficult to shift gears smoothly. In such cases, it is recommended to have the clutch assembly inspected and potentially replaced by a professional mechanic.

By following these steps, you can address common gear shifting troubles on your Suzuki Intruder VS 700. However, if the problem persists, it is always advisable to consult with an experienced motorcycle mechanic or take your bike to a reputable Suzuki dealership for further diagnosis and repair.

Fixing gear shifting issues promptly not only improves riding experience but also ensures the longevity and safety of your Intruder VS 700.

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How to fix gear shifting troubles on Intruder VS 700?