How to fix gear shifting problems on Intruder VS700?

How to Fix Gear Shifting Problems on Intruder VS700

How to Fix Gear Shifting Problems on Intruder VS700

If you're experiencing gear shifting problems on your Suzuki Intruder VS700, it can be frustrating and affect the performance of your motorcycle. However, with some troubleshooting and basic maintenance, you can resolve these issues and get back to enjoying smooth gear transitions on your bike. Here's a step-by-step guide on how to fix gear shifting problems on your Intruder VS700.

1. Check the Clutch Cable

The first thing you should inspect when dealing with gear shifting problems is the clutch cable. Start by ensuring that the cable is properly adjusted and has the appropriate tension. If it's too loose, it may not disengage the clutch fully, making it difficult to shift gears smoothly. On the other hand, if the cable is too tight, the clutch might not engage properly, resulting in issues while shifting.

If you find any frayed or damaged sections on the clutch cable, it's crucial to replace it as soon as possible to maintain optimal clutch performance. Lubricating the cable with a suitable cable lubricant can also improve its operation and prevent it from sticking.

2. Inspect the Clutch Plates

Next, you should check the clutch plates for wear or damage. Over time, the clutch plates can become worn out, resulting in reduced clutch performance and difficulties when shifting gears. Remove the clutch cover and inspect the plates for signs of glazing, warping, or excessive wear. If any plates appear damaged, they should be replaced with OEM or quality aftermarket ones.

3. Adjust the Gear Shift Lever

If you're still experiencing gear shifting problems, it's time to inspect and adjust the gear shift lever. Ensure that the lever is properly aligned with the shifting shaft and that there is no excessive play or looseness. If the lever is misaligned or loose, it can cause issues with engaging the gears correctly.

Make the necessary adjustments by loosening the locking bolts and repositioning the shift lever until it aligns perfectly with the shifting shaft. Tighten the bolts securely once the adjustment is complete.

4. Check the Transmission Oil

Low or contaminated transmission oil can also contribute to gear shifting difficulties. Inspect the oil level using the oil dipstick and ensure it is within the recommended range. If the oil appears dirty or has a burnt smell, it's essential to drain and replace it with fresh, high-quality motorcycle-specific transmission oil.

5. Examine the Gear Shift Mechanism

If previous steps haven't resolved the gear shifting problems, it's time to inspect the gear shift mechanism itself. Remove the gearshift spindle and inspect it for any signs of wear or damage. Additionally, check the gear shift drum, detent arm, and related components for any abnormalities.

If you notice any worn or damaged parts during the inspection, replace them with genuine OEM or high-quality aftermarket replacements. Lubricating the gear shift mechanism with suitable motorcycle-grade lubricant can also improve its operation and ensure smooth gear shifting.

6. Seek Professional Assistance

If you've followed all the steps above and are still experiencing gear shifting issues on your Intruder VS700, it may be best to consult with a professional motorcycle mechanic or Suzuki dealership. They have the expertise and specialized tools to diagnose and resolve complex gear shifting problems, ensuring your motorcycle operates smoothly.

By following these steps and performing regular maintenance on your Suzuki Intruder VS700, you can address gear shifting problems and enjoy a seamless riding experience. Remember to always refer to your motorcycle's service manual for specific instructions and consult a professional when needed.